Work centres & operations
Machines, lines and sections with capacity hours, shifts, machine cost, labour rate and overhead %. Operations run from cutting and stitching to packing and assembly.
Setup
Hayat ERPBY LEVEL 8 TECHNOLOGIES
Hayat ERP · Hayat Manufacturing
Bills of materials, production orders and real cost, in one system.
Hayat Manufacturing runs the shop floor inside Hayat ERP: what each product is made of, the steps it goes through, the orders that make it and what all of it cost. Stock moves through your normal Inventory and money through your normal accounts, so the stock ledger and trial balance match the rest of Hayat.
BOMs & routingsStage-by-stage outputCost & variances
Features
From the BOM to the closed order
Describe each product once, then follow every order through its stages to finished stock and final cost.
Bills of materials
Components with scrap %, sub-assemblies and phantoms, by-products such as yarn waste with a cost share, and a routing with setup and run minutes.
BOM · routing
Textile templates
Denim, hosiery, towel and bedding templates to start from, mapped to your own items. BOMs can be by weight (yarn kg, GSM) or length (fabric metres).
Denim · hosiery · towels · bedding
Versions & standard cost
Many BOM versions per item, one active. Roll up the standard cost of material, labour, machine and overhead. Changing a BOM never changes an existing order.
Cost roll-up
Production orders
Create an order from a BOM, release it to freeze the standard cost, and issue materials by hand or back-flush them as work is logged.
Release · issue · back-flush
Stage board
Log pieces out, rejected and sent for rework per step, with shift, operator, machine and minutes. A step cannot put out more than the step before it.
WIP by stage
Output, QC & scrap
Receive good pieces with lot numbers and by-products, start a quality inspection, and record scrap, rejection and rework with a reason.
Output
MRP & capacity
MRP nets demand from sales orders, minimum stock and manual lines against stock and open orders, and suggests what to make and buy. A heat map shows the load on each work centre.
Plan ahead
Job work
Send material to a stitching unit, dyeing house or embroidery shop, receive the pieces back, and post the contractor's charges as a Purchasing bill.
Contractors
Costing & accounts
Costs that match your books
Standard against actual: the standard cost is frozen when an order is released. The Cost tab compares it with the actual material, labour, machine, overhead and job-work cost. Closing the order posts scrap and the material usage, labour efficiency and overhead and machine variances, and brings its work in progress to zero.
No separate ledger: material issues, returns and output receipts are Inventory movements, and contractor charges are Purchasing bills. Hayat Manufacturing adds its work-in-progress, absorbed cost and variance accounts the first time it needs them.
Hayat AI, when switched on, can draft a BOM from a product description and explain a closed order's cost variances in plain words. Only item names, quantities and costs are sent, and the AI never saves or posts anything.
Step-by-step guides are at help.hayaterp.com.
FAQ
Common questions
What is Hayat Manufacturing?
Hayat Manufacturing is the manufacturing module of Hayat ERP. It covers work centres, bills of materials with routings, production orders with material issue, stage-by-stage output, standard and actual cost with variances, MRP, capacity and job work.
Is it suitable for garment and textile factories?
Yes. It has templates for denim, hosiery, towels and bedding, BOMs by weight or length, a cutting to packing routing, and pieces in, out and rejected at every stage. Any factory or assembly shop can use multi-level BOMs too.
What is back-flush?
A switch on the production order. Instead of issuing materials by hand, Hayat issues the materials of each step by itself as progress is logged.
How does MRP work in Hayat?
An MRP plan takes demand from sales orders, minimum stock and manual lines, nets it against stock, open orders, purchase orders and requisitions, and suggests what to make and what to buy. Make lines become draft production orders and Buy lines one purchase requisition.
Can I send work to outside contractors?
Yes. Job work sends material to a contractor, who is a Purchasing supplier. When pieces come back, the contractor's charges become a Purchasing bill and are added to the order's cost.
Can staff see quantities without seeing costs?
Yes. Without the cost permission a user sees quantities only: cost columns are empty, the order has no Cost tab and the cost reports are hidden.
Explore
Explore Hayat ERP
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Ali AbdullahChief Executive Officer
- sales@level8technologies.com
- Phone
- +92 303 506 1264
- +92 303 506 1264
- level-8-technologies
- Office
- Karachi, Pakistan